目前國內(nei)無(wu)紙(zhi)面石(shi)膏板(ban)生(sheng)產線的(de)自(zi)(zi)動(dong)化程(cheng)度(du)還未實現,現處于(yu)手動(dong)和(he)半自(zi)(zi)動(dong)水平,受自(zi)(zi)動(dong)化水平的(de)限制(zhi)(zhi),國內(nei)的(de)無(wu)紙(zhi)面石(shi)膏板(ban)的(de)質量(liang)和(he)產量(liang)均不(bu)能滿足市(shi)場(chang)(chang)的(de)需求;為了解決以(yi)上存在的(de)問題,本(ben)設備提供了一套自(zi)(zi)動(dong)控(kong)(kong)(kong)(kong)制(zhi)(zhi)系統(tong);其(qi)所(suo)采(cai)用的(de)方(fang)案是:該自(zi)(zi)控(kong)(kong)(kong)(kong)系統(tong)包括(kuo)中(zhong)央控(kong)(kong)(kong)(kong)制(zhi)(zhi)室、溫度(du)控(kong)(kong)(kong)(kong)制(zhi)(zhi)站、配料工(gong)(gong)作(zuo)(zuo)(zuo)站、成(cheng)型工(gong)(gong)作(zuo)(zuo)(zuo)站、切(qie)斷工(gong)(gong)作(zuo)(zuo)(zuo)站、橫向(xiang)輸送工(gong)(gong)作(zuo)(zuo)(zuo)站、烘干工(gong)(gong)作(zuo)(zuo)(zuo)站、各個(ge)工(gong)(gong)作(zuo)(zuo)(zuo)站之間(jian)通(tong)(tong)過(guo) MELSCNET/H 網絡系統(tong)環網連(lian)(lian)接,構成(cheng)控(kong)(kong)(kong)(kong)制(zhi)(zhi)網絡層;各工(gong)(gong)作(zuo)(zuo)(zuo)站通(tong)(tong)過(guo) CC-LINK 網與(yu)智能控(kong)(kong)(kong)(kong)制(zhi)(zhi)設備、變(bian)頻(pin)器連(lian)(lian)接,構成(cheng)現場(chang)(chang)網絡層;生(sheng)產控(kong)(kong)(kong)(kong)制(zhi)(zhi)采(cai)用分布(bu)式(shi) PLC 控(kong)(kong)(kong)(kong)制(zhi)(zhi)系統(tong), CPU 模塊選用西門(men)子 S7-300,現場(chang)(chang)I/O 模塊采(cai)用西門(men)子 ET-200S,人機界(jie)面 HMI 為西門(men)子 WinCC。各控(kong)(kong)(kong)(kong)制(zhi)(zhi)站和(he)上位控(kong)(kong)(kong)(kong)制(zhi)(zhi)中(zhong)心(xin) SCADA 通(tong)(tong)過(guo)冗(rong)余工(gong)(gong)業(ye)以(yi)太網相(xiang)連(lian)(lian),從而(er)實現生(sheng)產過(guo)程(cheng)的(de)集(ji)中(zhong)控(kong)(kong)(kong)(kong)制(zhi)(zhi)和(he)實時數據(ju)統(tong)一管理。設備級(ji)(變(bian)頻(pin)器、分布(bu)式(shi) I/O 等)采(cai)用現場(chang)(chang)總線通(tong)(tong)訊。電氣控(kong)(kong)(kong)(kong)制(zhi)(zhi)設備主(zhu)要包括(kuo) MCC 控(kong)(kong)(kong)(kong)制(zhi)(zhi)柜(ju)、PLC 控(kong)(kong)(kong)(kong)制(zhi)(zhi)柜(ju)、SCADA 操作(zuo)(zuo)(zuo)員站、現場(chang)(chang)各類檢(jian)測元件。